PROTOTYPING SERVICES
With precision and passion, we turn concepts into reality.
01. 3D PRINTING
Our additive manufacturing process to create physical models layer by layer from digital designs, offering top-notch prototyping services. This technology allows us to quickly prototype complex shapes and geometries, enabling efficient iterations and design confirmation.
Concept 274 utilizes cutting-edge 3D printing technologies to cater to various prototyping needs. Our extensive expertise includes the following techniques:
Fused Deposition Modeling (FDM): FDM is a popular 3D printing method that utilizes thermoplastic filaments. It works by extruding the material layer by layer to create the desired object. FDM is known for its affordability, versatility, and robustness, making it ideal for functional prototypes and concept validation.
Stereolithography (SLA): SLA employs a laser to selectively cure liquid resin, layer by layer, to build intricate and highly detailed prototypes. This technology produces smooth surfaces and fine details, making it suitable for high-precision and visual appeal applications.
Selective Laser Sintering (SLS): SLS employs a high-powered laser to selectively fuse powdered materials, such as nylon or metal, to create solid parts. This technique is known for its versatility, allowing for the production of complex geometries, functional prototypes, and even end-use parts with excellent mechanical properties.
Multi-Jet Fusion (MJF): MJF is an advanced 3D printing technology that combines inkjet printing and fusing agents to build objects layer by layer. It offers excellent surface quality, fine details, and the ability to produce functional prototypes with precise geometries.
These 3D printing technologies have unique strengths, allowing us to choose the most suitable approach based on your specific project requirements. By leveraging our expertise in these diverse techniques, we can ensure that your prototypes are of the highest quality, accurately representing your design intent and paving the way for successful product development.
02. CNC MACHINING
Our subtractive prototyping process harnesses the latest in computer-controlled machines. With precise cutting, drilling, and shaping capabilities, we can efficiently create high-quality prototypes from solid material blocks.
At Concept 274, we leverage a range of advanced Computer Numerical Control (CNC) machines as part of our subtractive prototyping process. These cutting-edge machines enable us to efficiently create high-quality prototypes by precisely cutting, drilling, and shaping solid material blocks.
Our CNC machining capabilities encompass various types of machines, each with its unique strengths and applications. These include:
CNC Milling Machines: These machines use rotary cutters to remove material from a workpiece, creating precise shapes and features. With multi-axis capabilities, we can achieve complex geometries and intricate details with exceptional accuracy.
CNC Turning Machines: Designed for cylindrical workpieces, CNC turning machines rotate the workpiece while a cutting tool shapes it into the desired form. This technique is ideal for creating symmetrical parts, such as shafts, pins, and threaded components.
CNC Laser Cutting Machines: Utilizing a high-powered laser beam, these machines can accurately cut through various materials with minimal heat-affected zones. Laser cutting is well-suited for creating intricate patterns, fine details, and precise contours.
CNC Router Machines: These machines utilize rotating cutting tools to shape and carve materials. With their versatility and precision, CNC routers are ideal for creating complex shapes, curves, and surface textures in various materials.
By leveraging these advanced CNC machines, we can accommodate diverse prototyping needs and work with various materials, including metals, plastics, wood, and composites. Our expertise in utilizing different CNC technologies ensures we can tailor the prototyping process to your specific requirements, delivering outstanding results with utmost precision and quality.
03. VACUUM CASTING
A method for generating small batches of prototypes with a smooth surface finish involves creating silicone molds from master models and pouring liquid resin into the molds to replicate the desired shape.
This method allows us to create silicone molds from master models and precisely pour the liquid resin into the molds, replicating the desired shape. Vacuum Casting is particularly well-suited for producing small batches of prototypes with exceptional surface finish and attention to detail.
To begin the process, we meticulously design and develop a master model that accurately represents the final product. This master model serves as the foundation for creating the silicone molds. The molds are carefully crafted to capture all the intricate features and specifications of the prototype.
Once the silicone molds are prepared, we carefully select the appropriate liquid resin, considering factors such as material properties and desired prototype characteristics. The resin is poured into the molds, taking advantage of the vacuum casting technique to ensure precise filling, minimal air entrapment, and uniform distribution of the resin throughout the mold.
As the resin cures and solidifies, it faithfully replicates the shape, texture, and fine details of the master model. The resulting prototypes exhibit excellent surface finish, dimensional accuracy, and structural integrity. This process allows us to efficiently produce small batches of prototypes that closely resemble the final product, enabling our clients to evaluate and test their designs before proceeding to full-scale production.
04. SHEET METAL PROTOTYPING
Shaping and assembling metal parts by bending, cutting, and welding thin metal sheets. This technique allows us to create prototypes using various metal materials for various applications.
To commence the process, we carefully select the appropriate type of metal based on the prototype’s desired properties and functional requirements. We leverage our deep understanding of material characteristics to ensure optimal results, whether it’s steel, aluminum, brass, or other metals.
We skillfully bend and shape the metal sheets using precision machinery and tools, meticulously following the design specifications. Our experienced craftsmen employ their expertise to achieve accurate and consistent dimensions, maintaining the integrity of the prototype.
In addition to bending, we employ cutting techniques to carve out the desired shapes from the metal sheets precisely. Our state-of-the-art equipment ensures clean and precise cuts, enabling the realization of intricate and complex geometries.
Furthermore, we employ welding techniques to securely join metal components, ensuring the structural integrity of the prototype. Our skilled welders execute their craft with precision and attention to detail, creating robust connections that withstand the rigors of testing and evaluation.
The sheet metal prototyping process allows us to explore various metal materials, opening up possibilities for different applications. Whether it’s for automotive parts, electronics enclosures, or industrial equipment, we leverage our expertise to deliver prototypes that meet the highest quality and functionality standards.
Through our sheet metal prototyping capabilities, we empower our clients to visualize and validate their designs in real metal, paving the way for successful product development and manufacturing.
Curious about how Concept 274 can assist you in accomplishing your product development objectives?
Let's Talk Now!
