PRODUCT MANUFACTURING SERVICES
From blueprints to reality, we turn dreams into tangible wonders.
01. INJECTION MOLDING
This versatile process produces high volumes of complex plastic parts with excellent precision and consistency.
Injection molding is one of the highly versatile product manufacturing services that enables us to produce a large volume of complex plastic parts with exceptional precision and consistency. It involves injecting molten plastic into a specially designed mold, which is then cooled and solidified to form the desired shape. This process allows us to create intricate details, precise geometries, and intricate features that may be challenging or impossible with other manufacturing methods.
The ability to produce high volumes of parts efficiently and consistently makes injection molding ideal for projects requiring mass production. With advanced equipment and mold design and optimization expertise, we can achieve tight tolerances, smooth surfaces, and uniform dimensions, ensuring that every produced part meets the highest quality standards.
02. CNC MACHINING
We can precisely shape and fabricate parts from various materials, including metal and plastic, using computer-controlled machines (CNC).
CNC machining is a highly precise and versatile manufacturing method that allows us to shape and fabricate parts from various materials, including metals and plastics. We can achieve exceptional accuracy and repeatability in creating complex geometries and intricate designs using computer-controlled machines.
The process involves programming the CNC machine to precisely cut, drill, and shape the material according to the specified design parameters. This level of automation and precision ensures consistent results and allows us to create parts with tight tolerances and excellent surface finishes. CNC machining is ideal for projects requiring high precision, customization, and the ability to work with different materials. It allows us to produce parts that meet the most demanding specifications and quality standards.
03. SHEET METAL FABRICATION
This technique involves shaping and manipulating metal sheets through cutting, bending, and welding to create various metal parts and components.
This technique allows us to create various metal parts and components for various applications. The process begins with selecting the appropriate metal sheet, such as stainless steel, aluminum, or mild steel, based on the desired properties and specifications of the final product. We then use cutting tools, such as laser cutting or shearing, to shape the metal sheet according to the design requirements precisely. Bending and forming processes are employed to create complex geometries and achieve the desired shapes and angles.
Finally, welding techniques are utilized to join multiple metal components together, ensuring structural integrity and durability. Sheet metal fabrication offers excellent flexibility, allowing us to produce parts of different sizes, thicknesses, and complexities. It is widely used in the automotive, aerospace, electronics, and architecture industries, where metal components are essential.
With our expertise in sheet metal fabrication, we can deliver high-quality and precision-crafted metal parts that meet your specific project requirements.
04. EXTRUSION
This method is used to produce continuous shapes by forcing material through a die to form various profiles, such as pipes, tubes, and profiles.
Extrusion is a widely used manufacturing method that involves forcing a material, typically plastic or metal, through a die to create continuous shapes with consistent cross-sections. The process begins with selecting the appropriate material, which is heated to a molten state to facilitate extrusion.
The molten material is then pushed through a specially designed die, which determines the final shape and dimensions of the extruded product. The die features an opening in the desired profile, and as the material passes through it, it takes on that shape.
Extrusion is particularly suitable for producing profiles with constant cross-sections, such as pipes, tubes, rods, and various custom profiles. It offers excellent versatility, allowing for the creation of complex shapes and sizes. The extruded product is then cooled and solidified to maintain its shape.
This method is widely used in the construction, automotive, packaging, and electronics industries, where continuous profiles are required. With our expertise in extrusion, we can provide you with high-quality, precision-extruded products that meet your specific design and functional requirements.
Curious about how Concept 274 can assist you in accomplishing your product development objectives?
Let's Talk Now!
